SvanR's Temporary Camper Conversion

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Shaun Van Ramen
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SvanR's Temporary Camper Conversion

Post by Shaun Van Ramen »

Unlike most Deli owners - I didn't want a permanent camper conversion. Something more part-time was required as I quite often have 5 or more people in Shaun Van Ramen.

The idea occurred to me (After scoping everyone else's mods) to remove the rear bench and bolt something in it's place.

After a few drawings I decided on a split steel frame design for a few reasons;
Easy to get in and out.
Stackable in the back - so middle seats can be used.
Big chunk of material was free.
Total cost - Maybe $60 (*dinner not included)

You might be thinking "Steel - 1.25" sq. tube - must be heavy?"
Has anyone taken out the back bench - Haven't weighed it but the trade-off is close to the same - so no problems there.

It utilized the bench bolts/mounts, Sits 14" off the floor (storage / clear mid-seats) and takes all of 15-20 minutes to install.
I acquired an ATV crate frame from a Honda dealer I know (FREE!!) and a good friend is in to metal fabing. (*That will cost me a dinner for sure).

The Job
I had to cut/grind all the excess tabs and bits off the crate. Cut in half. Making the mounting brackets was about a 3-4 hour job. Then a good coat of New Caterpillar Yellow from Crappy Tire.

All I need now is the plywood deck and she is good to go.
Attachments
The frame in place - awaiting some ply, futon and sleepers.
The frame in place - awaiting some ply, futon and sleepers.
Delibed_06.jpg (77.76 KiB) Viewed 4575 times
The frame before being joined together.
The frame before being joined together.
Delibed_05.jpg (87.11 KiB) Viewed 4575 times
The slider insert.
The slider insert.
Delibed_04.jpg (72.79 KiB) Viewed 4575 times
Pop in front legs.
Pop in front legs.
delibed_03.jpg (70.1 KiB) Viewed 4575 times
Bolted in place.
Bolted in place.
Delibed_02.jpg (64.77 KiB) Viewed 4575 times
Fabricating the mount brackets
Fabricating the mount brackets
Delibed_01.jpg (63.83 KiB) Viewed 4575 times
Last edited by Shaun Van Ramen on Wed Jun 01, 2011 10:23 am, edited 1 time in total.
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lrp374
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Re: SvanR's Temp Bed

Post by lrp374 »

You got all that square steel from 1 ATV crate??
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Shaun Van Ramen
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Re: SvanR's Temp Bed

Post by Shaun Van Ramen »

Yes - it is the base of the crate for an ATV. I also got the upright supports (Bent 1-1.5" steel tube). Here is the crate base before I went to it with an angle grinder. The red markings are all the bits I had to take off. Ignore the yellow as I ended up cutting in half (not thirds).

The best part was that the base was very close to my needed measurements (off in width by maybe 5" but I could live with that.)
Attachments
The crate frame before cutting.
The crate frame before cutting.
deliBed1.jpg (174.66 KiB) Viewed 4481 times
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delicat
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Vehicle: '92 Exeed '93 Safari '94 Pajero
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Location: New Westminster, BC

Re: SvanR's Temporary Camper Conversion

Post by delicat »

Nice work mate and great find! I'm in the same boat where I can't have a full on camper set up as I have two kids who love to ride with me so compartments or non permanent is the way to go. Well done!
'93 Nissan Patrol
'94 Mitsubishi Pajero
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"If it ain't broken, modify it!"
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Shaun Van Ramen
Posts: 324
Joined: Wed Nov 03, 2010 1:56 pm
Member's Photo Album: http://www.delica.ca/Photos/
Vehicle: '91 Exceed
Location: Vancouver, BC

Re: SvanR's Temporary Camper Conversion

Post by Shaun Van Ramen »

Here is the finished bed and this weekend we popped SvR's camping cherry.
It worked out nice and by shear coincidence the height is perfect so when I sit up I do not tag my noodle on the roof.

The finished touch was 2 - half sheets of 1/2" ply (fir, one side good) and the old futon.
Attachments
Everything packs up neatly during transport and the mid-buckets are still usable.
Everything packs up neatly during transport and the mid-buckets are still usable.
Delibed_02B.jpg (115.37 KiB) Viewed 4141 times
The side entrance.
The side entrance.
Delibed_03B.jpg (130.47 KiB) Viewed 4141 times
14" of under storage.
14" of under storage.
Delibed_01B.jpg (104.68 KiB) Viewed 4141 times
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