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How to repair your gimbal/inclinometer

Posted: Sun Feb 07, 2016 4:19 pm
by Mr. Flibble
Quite some time ago I read this thread on the Oz forum on repairing your gimbal or inclinometer:

http://www.delicaclub.com/viewtopic.php?f=3&t=27524

Unfortunately, the photos from the thread are gone... since I just fixed mine I thought I would upload some photos for those who might need it.

My gimbal still had fluid, so not a problem, but the little plastic bit that kept it in place was gone.. I went out and bought some of the smallest machine screws I could find:
Luck found me smaller screws
Luck found me smaller screws
screws.png (288.79 KiB) Viewed 2743 times
You can see I bought #4-40 screws - and just as I was about to use these, I stumbled across this packet of other screws in my toolbox, they are shorter and slightly thinner - I don't know what size they are, but I would guess #2 or #3.

I started drilling with a 1/16" bit, very very slowly. Then I moved up to a 5/64" drill bit, as it just fit the screws.
Only the two smallest bits were used
Only the two smallest bits were used
drill_bits.png (300.35 KiB) Viewed 2743 times
I drilled very very slowly and cautiously.
Drilling Slowly
Drilling Slowly
drilling.png (241.25 KiB) Viewed 2743 times
I kept the air by the hole to try to prevent leaks, it actually worked!
drilled very carefully into spot where the support once was
drilled very carefully into spot where the support once was
hole_in_ball.png (227.61 KiB) Viewed 2743 times
The screw thread was able to bite into the plastic and keep the fluid from leaking. I had to carefully adjust the screw depth:
Slowly drive screw
Slowly drive screw
screw_drive.png (255.62 KiB) Viewed 2743 times
Next, I had to spin the ball all over the place - I waited to do this in this manner so I did not spill fluid all over the place. It took a good bit of turning and shaking to get the screw lined up with the slot!
screw in line
screw in line
aligned.png (234.57 KiB) Viewed 2743 times
The next bit took a little finesse. I had to turn the screw in just enough to catch the slot - but not so much that the ball would not be able to move. It was a very gentle operation. In the end, I found myself adjusting by 1/32 degree turns of the screwdriver. That is how tiny of an adjustment I needed to get it right.
screw_adjust.png
screw_adjust.png (236.46 KiB) Viewed 2743 times
And it all worked!

Re: How to repair your gimbal/inclinometer

Posted: Sun Feb 07, 2016 4:23 pm
by Mr. Flibble
One fixed gimbal!
fixed.png
fixed.png (234.63 KiB) Viewed 2742 times

Now, if someone could just tell me the bolt size for the two bolts that hold the whole gimbal/compass assembly on the dash that would be great. I somehow managed to lose them while I had this off, so now while my thing is fixed, I can't properly mount back on the deli!!!

Edit, found another thread in the Oz forum that I remembered, that has photos too, gives you lots of options for fixing the inclinometer.

http://www.delicaclub.com/viewtopic.php ... 92#p375592