roof rack
- Raule Duke
- Posts: 153
- Joined: Mon Dec 08, 2008 3:04 pm
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- Vehicle: 92 Pajero SWB
roof rack
anyone got one for sale for SWB, or know what will fit and where to get one??
"There's a uh, big machine in the sky, some kind of, I dunno, electric snake, coming straight at us!"
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- Posts: 185
- Joined: Thu Jan 31, 2008 9:12 am
- Vehicle: 1991 Mitsubishi Pajero
- Location: Calgary
Re: roof rack
I took one off a ford windstar at pick and pull. Looks good and works. You will have to drill some holes in your roof though....Raule Duke wrote:anyone got one for sale for SWB, or know what will fit and where to get one??

- Raule Duke
- Posts: 153
- Joined: Mon Dec 08, 2008 3:04 pm
- Member's Photo Album: http://www.delica.ca/Photos/
- Vehicle: 92 Pajero SWB
Re: roof rack
hmmm don't like the sounds of that... drilling holes that is maybe when i've had it for a while hahaha drilling holes in the roof of your new truck just doesn't feel rite for some reason 

"There's a uh, big machine in the sky, some kind of, I dunno, electric snake, coming straight at us!"
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- Posts: 185
- Joined: Thu Jan 31, 2008 9:12 am
- Vehicle: 1991 Mitsubishi Pajero
- Location: Calgary
Re: roof rack
Raule Duke wrote:hmmm don't like the sounds of that... drilling holes that is maybe when i've had it for a while hahaha drilling holes in the roof of your new truck just doesn't feel rite for some reason
It is just 10 or 12 holes..... how bad could that be? I used aircraft nutserts installed wet with structural epoxy. Works great.
- PHIL
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Re: roof rack
I did the exact same as Doug - matter of fact, I think I did mine before he did
- LOL... I used an Aerostar rack.
Obviously you can't use a gutter mount, since there are no gutters. Thule does make one, but only avail in the UK, and they won't deal with us in Canada (I tried). I even tried convincing them to send me only the foot pack, so I could get the rest of the bits here. No dice. They didn't want to play.
Once you have the rails on from your favorite Ford, you can get tracker feet from Thule, along with crossbars etc, and have a very nice setup. That was my plan, but I only got as far as the rails, and then got a newer Pajero. With gutters.

Obviously you can't use a gutter mount, since there are no gutters. Thule does make one, but only avail in the UK, and they won't deal with us in Canada (I tried). I even tried convincing them to send me only the foot pack, so I could get the rest of the bits here. No dice. They didn't want to play.
Once you have the rails on from your favorite Ford, you can get tracker feet from Thule, along with crossbars etc, and have a very nice setup. That was my plan, but I only got as far as the rails, and then got a newer Pajero. With gutters.

1997 Pajero Evolution no.581
1992 Strada 4-door pickup
2003 Montero XLS
1992 Strada 4-door pickup
2003 Montero XLS
- loki
- Posts: 1428
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Re: roof rack
you could probably get one of the brits on this board to buy and ship them to you, or you could just find the #s of a couple stores there and call them directly, there has got to be at least one that wont mind shipping it for you.PHIL wrote:I did the exact same as Doug - matter of fact, I think I did mine before he did- LOL... I used an Aerostar rack.
Obviously you can't use a gutter mount, since there are no gutters. Thule does make one, but only avail in the UK, and they won't deal with us in Canada (I tried). I even tried convincing them to send me only the foot pack, so I could get the rest of the bits here. No dice. They didn't want to play.
Once you have the rails on from your favorite Ford, you can get tracker feet from Thule, along with crossbars etc, and have a very nice setup. That was my plan, but I only got as far as the rails, and then got a newer Pajero. With gutters.
- Raule Duke
- Posts: 153
- Joined: Mon Dec 08, 2008 3:04 pm
- Member's Photo Album: http://www.delica.ca/Photos/
- Vehicle: 92 Pajero SWB
Re: roof rack
ok then drilling holes it is hahaha!! could you post a couple picks please dude??bae146 wrote:Raule Duke wrote:hmmm don't like the sounds of that... drilling holes that is maybe when i've had it for a while hahaha drilling holes in the roof of your new truck just doesn't feel rite for some reason
It is just 10 or 12 holes..... how bad could that be? I used aircraft nutserts installed wet with structural epoxy. Works great.
and also, what are aircraft nutserts??

"There's a uh, big machine in the sky, some kind of, I dunno, electric snake, coming straight at us!"
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- Location: Calgary
Re: roof rack
Nutsert explanation here: http://www.wicksaircraft.com/catalog/pr ... index.htmlRaule Duke wrote:ok then drilling holes it is hahaha!! could you post a couple picks please dude??bae146 wrote:Raule Duke wrote:hmmm don't like the sounds of that... drilling holes that is maybe when i've had it for a while hahaha drilling holes in the roof of your new truck just doesn't feel rite for some reason
It is just 10 or 12 holes..... how bad could that be? I used aircraft nutserts installed wet with structural epoxy. Works great.
and also, what are aircraft nutserts??and what do you mean by "installed wet"?
Installing them wet is when you put them in I used structural epoxy that had not set up yet. This way once it is installed the epoxy hardens and provides additional holding power and seals the nutsert into the body of your vehicle.
- Raule Duke
- Posts: 153
- Joined: Mon Dec 08, 2008 3:04 pm
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- Vehicle: 92 Pajero SWB
Re: roof rack
wow those are awesome!!
did you even need to remove the head liner in the truck to do this??
so after you drilled the hole you applied the epoxy to the top of the hole, and then inserted the nutsert?
is structural epoxy different then a marine grade, 2 part that you''d find at any hardware store?
did you even need to remove the head liner in the truck to do this??
so after you drilled the hole you applied the epoxy to the top of the hole, and then inserted the nutsert?
is structural epoxy different then a marine grade, 2 part that you''d find at any hardware store?
"There's a uh, big machine in the sky, some kind of, I dunno, electric snake, coming straight at us!"
- Raule Duke
- Posts: 153
- Joined: Mon Dec 08, 2008 3:04 pm
- Member's Photo Album: http://www.delica.ca/Photos/
- Vehicle: 92 Pajero SWB
Re: roof rack
ok so i've made progress today i went to the wreckers and found a roof rack (rails and cross bars) from a 2000 Nissan Frontier.... these also seem to be identical to the rails and cross bars from a chevy blazer or a GMC Jimmy!! (from the 2 door not the 4 door) it cost me $50 with all the parts.... i just ordered Nutserts from Lordco for cheap (thanks bae146!!)
and i think i'll be using sicaflex as a sealer with a spot of red threadlock on stainless steel bolts that i found at Home Depot
i'll mount it next week and will post pics up in the new year!!!
cheers
cj
and i think i'll be using sicaflex as a sealer with a spot of red threadlock on stainless steel bolts that i found at Home Depot
i'll mount it next week and will post pics up in the new year!!!
cheers
cj
"There's a uh, big machine in the sky, some kind of, I dunno, electric snake, coming straight at us!"
- Raule Duke
- Posts: 153
- Joined: Mon Dec 08, 2008 3:04 pm
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- Vehicle: 92 Pajero SWB
Re: roof rack
Well IT's CHRISTMAS!!! and i got the camera i was hoping for!! (Olympus.. Its shockproof, dust proof, waterproof AKA OFFROADING-PROOF!!!)
so i figured i'd test it out on my roof rack that i installed the other day
it went really well and turned out great!! here it is
i got ten (rubber sealing style) nutserts from lordco for $10.60
and ten Stainless bolts and washers from Home Depot for about $6
(bought 10 of everything for spares but only needed 8 sets)
so i figured i'd test it out on my roof rack that i installed the other day
it went really well and turned out great!! here it is
i got ten (rubber sealing style) nutserts from lordco for $10.60
and ten Stainless bolts and washers from Home Depot for about $6
(bought 10 of everything for spares but only needed 8 sets)
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"There's a uh, big machine in the sky, some kind of, I dunno, electric snake, coming straight at us!"
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- Posts: 185
- Joined: Thu Jan 31, 2008 9:12 am
- Vehicle: 1991 Mitsubishi Pajero
- Location: Calgary
Re: roof rack
Nicely done!!!! 

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- Raule Duke
- Posts: 153
- Joined: Mon Dec 08, 2008 3:04 pm
- Member's Photo Album: http://www.delica.ca/Photos/
- Vehicle: 92 Pajero SWB
Re: roof rack
ya i just don't think that your style would work on my truck (SWB) because i don't have the rain gutters to clamp on too...
but i do like the look of yours!!!
nice truck!!
but i do like the look of yours!!!
nice truck!!
"There's a uh, big machine in the sky, some kind of, I dunno, electric snake, coming straight at us!"